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| Ref # |  | JS204343 |
| Year of birth | | 1984 |
Permanent/Home Location/Address |
| City or Town | | AMBERNATH WEST |
| State | | maharashtra |
| Country | | INDIA |
Current Location/Address |
| State | | MAHARASHTRA |
| Country | | INDIA |
Languages |
| Primary Language | | Fluency |
| English | | Read, write and speak fluently |
Nationalities |
| Main Nationality | | INDIA |
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Experience Classification |
| Job Function | | Years Experience |
| Area Supervisor | | 7 |
| Industry | | Years Experience |
| Oil and Gas | | 1 |
| Petrochemical - Refinery | | 4 |
| Power | | 2 |
Qualifications |
| Highest Qualifications | | HND/Diploma |
| Qualification | Subject | Establishment/Country | Year |
| HND/Diploma | MECHANICAL ENGINEERING | VJTI, MUMBAI, INDIA | 2003 |
| HNC/ONC/Certificate | SSC | MAHARASHTRA STATE INDIA | 1999 |
Other Qualifications, Memberships, Certification
AUTOCAD MECHANICAL
SAP R/3 PLANNING |
Computer Skills and Software Used |
AUTOCAD MECHANICAL
SAP R/3 PLANNING
CMMS, MS OFFICE, INTERNET. |
Work Locations |
| Are you willing to move or relocate? | |
Yes - I will travel domestically
Yes - I will relocate domestically
Yes - I will travel internationally
Yes - I will relocate internationally | |
Availability |
| Start Immediately? | | Available Now |
| Earliest Start Date | | Given 1 weeks notice |
Ideal Next Job |
| OPEN TO ALL OFFERS |
Required Salary & Conditions |
| Minimum salary USD 1,800 per month plus food, accomodation and medical benefits. |
Employment History |
| Total Years of Work Experience: | | 9 |
| Commenced Full Time Work: | | 2003 |
| Name | | KEMPE ENGINEERING SERVICES LTD |
| Job Title: | | Mechanical Supervisor |
| Duration | | From : 2008 To: 2010 |
Summary |
NATURAL GAS REFINERY, PETROCHEMICAL AND COMBINED CYCLE/ CO-GENERATION POWER PLANT.
Operational Maintenance, Condition Monitoring, Troubleshooting, Shut Down Turnarounds, Retrofitting, SAP+CMS Maintenance Planning, ISO Documentation and AutoCAD Spares Planning
Onsite Fabrication, welding and PWHT of Carbon Steel, Stainless Steel, Alloy Steel Piping & Equipment. Rigging and erection of Pre engineered industrial superstructures, Heavy Equipment and piping. Pre-commissioning, Mechanical run and Performance guarantee testing of equipments
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Work Experience |
Operational Maintenance, Condition Monitoring, Troubleshooting, Shut Down Turnarounds, Retrofitting, SAP+CMS Maintenance Planning, ISO Documentation and AutoCAD Spares Planning
Onsite Fabrication, welding and PWHT of Carbon Steel, Stainless Steel, Alloy Steel Piping & Equipment. Rigging and erection of Pre engineered industrial superstructures, Heavy Equipment and piping. Pre-commissioning, Mechanical run and Performance guarantee testing of equipments.
Total Experience: 07.02 YEARS (International: 01.01 YEARS, Domestic: 06.01 YEARS)
NATURAL GAS REFINERY, PETROCHEMICAL AND COMBINED CYCLE/ CO-GENERATION POWER PLANT.
Country Served: UAE, QATAR & INDIA
KEY SKILLS
Strong AutoCAD and SAP Planning, isometric engineering drawing, drafting and reading skills for Onsite fabrication, erection sequences, assembly techniques, construction projections and site rectification of Refinery Rotating and Static Equipments, Piping systems, racks and structural elements as per ASME sections.
Strong independent assembly, rigging, alignment experience with critical heavy multiple crane lifting, chain block, lever block, turffle, winches, hydraulic jacking, flange spreading tools up to 75 MTRS height.
Authorized PERMIT ORIGINATOR and PICWS in PTW system at GASCO ASAB, UAE.
Exposure to work in 100% H2S gas zone with BA airlines and escape hoods at GASCO ASAB, UAE.
Ability and awareness to execute work as per corresponding ASME and API standards.
JSA, Method statement, Confined space entry, Work at Height, LOTO and COMISSIONING trained.
PROJECTS ASSIGNMENTS
• GASCO ASAB I MARCH/APRIL 2010 SHUTDOWN CLIENT: GASCO ASAB I, ABU DHABI, UAE
ROLE – MECHANICAL FOREMAN MARCH +APRIL 2010 Organization: TRANSFIELD EMDAD SERVIES LLC
SHUTDOWN MAINTENANCE of GASCO ASAB I LNG GAS PLANT WITH 100% H2S gas.
• GASCO ASAB II EXPANSION CLIENT: GASCO ASAB II, ABU DHABI, UAE
ROLE – MECHANICAL SUPERVISOR DEC 2008 TO DEC 2009 Organization: KEMPE EGNINEERING RAK LLC
Pre-commissioning, testing and Alignment of GASCO ASAB II LNG GAS PLANT mechanical static & rotary equipments
• NG GAS POWER PLANT CLIENT: QATAR PETROLEUM, DOHA, QATAR
ROLE – MECHANICAL SUPERVISOR Organization: KEMPE EGNINEERING SERVIES WLL
Rigging Erection Site Fabrication & alignment of onshore LNG fuel gas train equipments as per ASME 31.8 standards. Erecctiom of ONSHORE LNG fuel gas plant static equipments work packages like vessels, vaporizers, pumps, compressors, fin fan coolers, heat exchangers, gas and steam turbines
MECHANICAL ROTATING EQUIPMENT
9FA, 6FA & DRIVE GAS TURBINE (GENERAL ELECRTIC MAKE) API 616 ASTM PTC 22, 47
Special ALE hydraulic power sketter lifting and erection of 9FA & 6FA gas turbines. Assembly of axial compressor section, can annular combustors, multistage axial turbine sections and spacer torque tube gear coupling. Assisting OEM staff in precomissioning, commissioning and boroscope inspection of gas turbine package. Installation of Suction filtering package, lube oil, servo oil systems. Shutdown Maintenance of Turbine casings and blades.
A AND H SERIES STEAM TURBINES (VACCUM, BACKPRESSURE AND EXTRACTING TYPE) API 611 API 612 ASTM PTC 22
Rigging, Erection and assembly and assistance to commissioning of GE make A, H series multistage, multi casing, reaction type steam turbines, its steam governing systems, side flow/ down flow condensors.
PROCESS GAS COMPRESSORS (PIEGEONE FRANCE MAKE)/AIR/ REFRIGERANT COMPRESSORS API 617 ASTM PTC 10
Assembly and dismantling of Multistage centrifugal sour gas process compressors. Sound understanding of advanced balanced gas seals, seal gas systems and buffer gas systems. Labyrinth sealing systems. Erection and precomissioning of propane sweet gas, sour gas compressors, reinjection and make up natural gas compressors. Erection, commissioning and troubleshooting, servicing, breakdown maintenance of Atlas copco, Chicago pneumatic, Kaiser, Ingersoll rand make 1000 CFM screw compressors. Compressed air treatment systems like moisture & oil filters, 300 CFM x 4 nos Refrigerated water & air cooled driers & 45 CFM heatless air driers. KPT make 0.8 kg low pressure Roots Blower /Twin lobe compressors for combustion air.
PROCESS PUMPS PROPANE LIQUID PUMPS/ WATER/ VACUUM PUMPS API 610 ASTM PTC 9.2
Foundation, Alignment and commissioning of Process liquid pumping packages. Assembly and Dismantling of Mechanical Seals. Pump motor- Pump turbine coupling alignment by mechanical dial gauge methods. Hot and cold alignment checks on gear and disk flexible couplings. Worked on Centrifugal, rotary vane, rotary gear, reciprocating, screw pumps for industrial water application. Water ring vacuum pumps.
GEAR BOX & BEARING
Servicing of Industrial gear boxes including anti friction and bush bearings inspection and replacement if required. Inspection and replacement of oil seals, caf gaskets. Condition monitoring of gear teeths, backlash and lubrication oil sampling. Alignment of output and input shaft coupling with respect to gear box. Box up certification with proper torque of gear box casing
MECHANICAL STATIC EQUIPMENTS
Erection and Maintenance of VESSEL AND DRUMS
Provision of artificial ventilation & lightening, UT thickness gauging, patch cutting & replacement by welding, scraping, buffing, grit blasting, relining, coating, cleaning & replacement of baffle plates, demister pads, gaskets, hatch trays. Nozzle cleaning, assistance to clients in inspection of Nozzles and welds. Witnessed loading & unloading of catalyst, balls in reactor vessel. Box up certification etc..
Maintenance of STORAGE TANKS API 620, 650, 651, 653 STD 2015 RP 2016 RP 2021 PUBL 2026 PUBL 2207
Maintenance & fabrication of storage tanks for Hydrocarbon/ Slop oil 100% H2S/ Nitrogen etc.
Vacuum cleaning unloading of carbon, sludge, slurry, disposal in reclaim areas. Provision of artificial ventilation & lightening, UT thickness gauging, patch cutting & replacement by welding, scraping, buffing, grit blasting, relining, coating. . Nozzle cleaning, assistance to clients in inspection of Nozzles and welded joints.
Erection and Maintenance of BOILER/HRSG/ FURNACE API STD 560 RP 573 PUBL 534 535
HRSG HP steam drum, economizer, LP HP superheater, dry scrubber, flue gas duct maintenance, hydrotesting of pressure parts. Burner replacement, Tube bundle removal with hydraulic bundle puller fixture, hydro jetting, air blowing, eddy current testing, hydrotesting of tube bundle side and shell side of reboilers.
Erection and Maintenance of HEAT EXCHANGERS/ STABILIZER REBOILER/ FIN FAN COOLERS/ CONDENSORS API 660, 661
Tube bundle removal with hydraulic bundle puller fixture, chemical mechanical cleaning plugging and expanding of tube bundles, hydro jetting, air blowing, assisting in eddy current testing, hydrotesting of tube bundle side and shell side of heat exchanger, PHE maintenance, gasket replacements, Fin fan coolers plug replacement, fins hydrojetting, eddy current testing, hydrotesting and box up activities.
Erection, commissioning & Maintenance of FLARING & HYDROCARBON DEPRESSURISING SYSTEMS API RP 521
Spading/ blinding pilot, continuous flare lines, Work at 75 METRS height, Hot bolting & servicing of flare flanges, Replacement of flare tips, maintenance of knockout drums, quench drums, water seals, burn pit.
• POWER ENERGY PROJECT OCT 2007 TO SEP 2008
ROLE – ENGINEER FACILITY PLANNING Organization: MAHINDRA HINODAY INDUSTRIES INDIA
Erection, Pre-commissioning and Mechanical commissioning of 10MW Steam Cogeneration Power Plant.
• PETROCHEMICAL SBR PLANT MAY 2007 TO OCT 2007 CLIENT: ORIENTAL INDUSTRIES LTD, INDIA
ROLE- OFFICER MAINTENANCE
• PETROCHEMICAL BUTADIENE RUBBER CLIENT: GARWARE BESTRETCH ELASTOMERS, INDIA
ROLE- MECHANICAL SUPERVISOR AUG 2003 TO APR 2007
Total Plant Maintenance, preventive, breakdown, shutdown maintenance of BUTADYNE petrochemical plant with all state of the art utilities. Maintenance of water ring type Vaccum pump, 200 Bar High Pressure reciprocating pumps, HSD pump, 275 M3/hr Vertical turbine pump, centrifugal sludge pumps, submersible multistage pump.
Operation of 1460KVA x 2 nos, 1010KVA x 1, 750KVA x 1 nos engine of cummins gensets. Maintenance experience upto B check only. Maintenance of its Auxillaries like HSD storage tanks, Cooling towers, Compressor, Softner.
Maintenance of Effluent Treatment Plant, Regeneration of Filtration, Softening & DM plant. Maintenance of 300 Ton x 3 forced draft FRP & 180 Ton x 2 nos natural draft cooling towers. Maintenance of Shell & tube and plate type heat exchangers. Operation of cooling ponds. Maintenance of 80TR x1, 60TR x1, 40TR x 3 nos of water cooled, 5 TR x 1 air cooled chiller plant with thorough maintenance of R 22 Gas reciprocating compressors. Maintenance of 36TR Screw compressor type chiller.
ACADEMIC QUALIFICATIONS
• DIPLOMA MECHANICAL ENGINEER, from VJTI Mumbai University - Percentage: 70.64%
Duration- 4 years 2003-1999
• Certification in ERP- SAP R/3 Planning with 02 years exposure as a User.
• Certification in AutoCAD 2004-14 with strong command over 2D & fair knowledge of 3D drafting.
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Comments/ Hobbies/ Interests etc: |
| Self motivated to work in challenging environment and under deadlines and pressures. |
Last Updated on 24-Jul-10
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