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CV - Design Engineer, Engineering Manufacturing - js171818
 

CV - Design Engineer, Engineering Manufacturing

 
 
Ref #JS171818
Year of birth1980

Permanent/Home Location/Address
City or TownSpringvale South,
State VIC
CountryAUSTRALIA

Current Location/Address
State Illinois
CountryUSA

Languages
Primary LanguageFluency
EnglishRead, write and speak fluently

Nationalities
Main NationalityAUSTRALIA
Other Nationality INDIA

Experience Classification
Job FunctionYears Experience
Design Engineer7
CAD/CAM Engineer2
IndustryYears Experience
Engineering7
Manufacturing2

Qualifications
Highest QualificationsDegree

QualificationSubject Establishment/Country Year
DegreeMechanical EngineeringIndia2001

Work Locations
Are you willing to move or relocate?
Yes - I will travel domestically

Availability
Start Immediately? Available Now

Ideal Next Job
Design Engineer/FEA/Vibration analyst

Required Salary & Conditions
AU$ 95,000 to 120,000

Employment History
Total Years of Work Experience: 11
Commenced Full Time Work: 2001
NameCaterpillar Inc
Job Title:Design Engineer
DurationFrom : 2003 To:

Summary
KNOWLEDGE SUMMARY: - Following summary may be part of the job responsibilities handled as Design Engineer in Caterpillar.


FEA Skills (Pro Mechanica): -
• Modal analysis, G load analysis and comparative design analysis
• Performing Frequency response analysis and Dynamic response analysis from the acceleration/stress measurements taken from the accelerometers and strain gauges fitted with the machine.
• Worked on the frequency data (converting from time domain to frequency domain using Fourier transform) taken from the machines during rigorous performance/durability tests.


TECHNICAL SKILLS (Feel of Iron): -
• Proficient in working with heavy earthmoving – large structures- Case and Frame (Chassis),Light fabrications – Fenders, Fuel tanks, Access systems, engine enclosures, Platforms, Enclosures..etc,
• Worked on field issues, Productive performance & competitor technical data comparison for earthmovers – Komatsu, John Deere, Dreesta, Hitachi, JCB..etc
• Knowledge in new design validation-FMEA, DFMEA, response analysis.

DESIGN ENGINEERING: -
• Proficient in material selection (ASTM codes), Product design/ solid geometry generation, Design validation through FMEA, Prototype model build, Testing-Field issue follow-up, VOC (Voice of Customer)
• Knowledge in American ASME Y14.5M-2009 Dimensioning & Tolerancing principles and Australian Mechanical engineering drawing standards AS 1101.202-1992.
• Knowledge in Australian Earthmoving machinery standards.
• Worked on cost reduction 6 sigma projects for Caterpillar US facility.
• Experienced in detailing huge welded sheet metal assemblies for earthmovers.
• Experienced in detailing gears, splines, castings for chassis…etc
• Strong communication skills including resolving design issues by interacting with global customers through telecommuting/conferencing.
• Design / Reverse Engineering of Huge Assemblies (More than 1000 Components) for Mechanical and Medical Instruments Including Automobile Parts, Industrial Flow Control Valves, and Boiler Feed Control Valves (including castings, forged components, sheet metal and moulded plastic parts).

CAD/CAM- Soft skills: -

• Solid Modeling, Assembly, Drafting, Legacy Conversion, Fabrication drawings and Bill of Material (BOM) generation, Tolerance analysis (STA), Interference checks and Mass property calculation using CAD Applications Like Pro/ENGINEER, CATIA, AutoCAD, and Solid Edge.
• Strong PDM knowledge in Iman(Team Center Engg) / Pro intralink.
• Experienced in modeling huge castings, which are used for Power train arrangements.
• Reverse Engineering / Product development process, from conceptual design through final release of drawings and parts to production through high precision CNC machines.
• Strong Conceptual Thinking and Design Engineering. Basic knowledge of Good Manufacturing Practices, Dimensioning, and Tolerancing.
• Basic Understanding of ISO 9001 Requirements.
• Proficient In CAD And Knowledgeable Of Tool Room Practices Of Designing Plastic Moulds, Forming Dies, Press Tools, And Assembly Fixtures.
• Working knowledge of preparing 3D mechanical layouts/models for product modules and covers, using Pro/ E software.
• Able to create intricate styled features (Advanced sweeps, blends, surfacing, splines, etc) on Pro/E.
• Working knowledge of design for manufacturing and assembly, and mechanical components.
• Capable of utilizing customer drawings and/or solid models to develop CNC programs [G&M Codes] through CAM (Post processing & tool path simulation) Using Pro/NC-G-POST, Fanuc-0M Series to produce parts that Experience with close tolerances to meet Engineering requirements.

Work Experience
WORK EXPERIENCE (9 years in total)

Dec 2008 to till date – Caterpillar Inc, 901 W Washington Street, Peoria, Illinois, USA
Sept 2003 till Dec 2008 – Design Engineer-Caterpillar Engineering Design Center, India
March 2001 till Sept 2003 – CAD/CAM Engineer -AOD Pvt. Ltd, (An ISO 9001 certified company)

Comments/ Hobbies/ Interests etc:
HOBBIES & EXTRA CURRICULAR ACTIVITIES: -

• Philately, reading, photography, rearing pets, watching wildlife, and browsing the net.
• Representative of British Association for Cemeteries in South Asia (BACSA) London, U.K
• Was in NCC, College science club, Professional membership (MISTE).


Last Updated on 13-Jul-10



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